Backwash assembly and method having a rotating backwash arm for cleaning cloth filter media

ABSTRACT

The present invention relates to stationary cloth media filtration systems and devices, as well as processes and devices, including improved cloth media filter backwashing using a rotating backwash arm assembly.

RELATED APPLICATIONS

This application is a continuation-in-part of U.S. application Ser. No.11/005,561 filed on Dec. 6, 2004, now pending, which is a divisional ofapplication Ser. No. 10,329,630, filed on Dec. 6, 2002, which issued asU.S. Pat. No. 6,858,140 on Feb. 22, 2005, all incorporated herein.

FIELD OF THE INVENTION

The present invention relates generally to water and wastewatertreatment processes. More particularly, the present invention relates tostationary cloth media filtration systems and devices, as well asprocesses and devices for uniform flow distribution and backwashing.

BACKGROUND OF THE INVENTION

There are a variety of established water and wastewater treatmentsystems. One type that has been in use for decades, in one form oranother, is granular media gravity filtration. Granular media gravityfilters, such as conventional deep bed sand filters, are used to strainout particles from a wastewater stream. Typically, wastewater isintroduced into a sand filtration region from an influent chamberthrough inlet ports. The influent flows by gravity through the granularmedia filter, such as sand contained by a porous plate, to an effluentchamber. The granular media filter bed, which is typically divided intoa series of adjacent cells, is then periodically cleaned using a varietyof backwash procedures. See, for example, U.S. Pat. No. 4,152,265.

Another well known type of water and wastewater filtration is rotatingcloth media filtration, often referred to as disk or drum filtration. Ingeneral, disk or drum filtration systems include a tank having an inletand outlet and a rotatable filter frame positioned between the inlet andoutlet. Cloth filter media is stretched over large drums or disk-typeframe sections of the rotatable filter frame. During filtering, influentflows into the tank and passes through the cloth filter media,depositing the suspended solids on the filter media. The filteredeffluent is then discharged from the tank outlet. See, for example, U.S.Pat. Nos. 4,090,965 and 4,639,315. The cloth filter media isperiodically cleaned by a variety of procedures, including backwashingand/or high pressure sprays. See, for example, U.S. Pat. Nos. 5,374,360,5,876,612 and 6,090,298. And, an improved self-aligning backwash system,among other things, for cleaning stationary cloth media is alsodescribed in U.S. Publication No. US2005/0161393A1, which is alsoincorporated herein.

In the early 1970's, a stationary cloth media filtration system wasattempted in Europe. As shown schematically in FIG. 29, it is believedthat this system included a filtration basin with a series ofrectangular effluent chambers, each effluent chamber sandwiched betweena pair of rectangular influent chambers. The vertical walls betweeninfluent chambers and the effluent chamber had a series of openings orwindows across which cloth media screens were attached (FIG. 30). Inoperation, the wastewater to be treated was introduced into the influentchambers through subsurface gates. The influent was filtered by passingthe flow through the screened windows of the filtration walls into theeffluent chamber. From there, the filtered effluent flowed throughsubsurface gates to be discharged. The screens of this system wereperiodically cleaned by backwashing, which was accomplished by pulling abackwash header vertically up against the cloth filter media, using asubmerged chain and sprocket arrangement.

This attempt at stationary cloth media filtration suffered from a numberof problems. For example, if one of the filter screens failed, thatwhole section of the filtration system would have to be shut down, i.e.,2 influent chambers and associated effluent chamber. In addition,because of their design, the seals around the filtration screens wereprone to leaks or failure, resulting in poor quality effluent.Similarly, since most of the moving parts, such as the chain andsprocket system needed for backwashing, were submerged, the chambers hadto be dewatered before maintenance could be conducted. In short, thisattempt at a cloth filtration system was very complicated andinefficient. It is believed that the system was a failure and wasabandoned. As a result, the industry moved in the direction of rotatingcloth media filtration methods, as generally described above.

Cloth media filtration systems require that the cloth filter media besubject to periodic cleaning, such as by backwashing and/or highpressure spray. Typical backwashing, in a system such as that shown inFIGS. 29 and 30, includes a suction header and backwash shoe assemblywhich is pressed directly against and pulled along the cloth filtermedia surface. In operation, a vacuum is applied to the suction header,pulling fluid through the cloth filter media and the backwash shoe in adirection opposite the flow direction during filtering (see FIG. 31).This reverse flow removes much of the accumulated solids caught in andblocking the cloth filter media. Typically, the suction header and shoepress directly against the cloth filter media (including the area wherethe cloth media is pulled against the frame assembly) in theconventional backwash arrangement (even when backwashing is not beingconducted), which may put the cloth filter media under a preload. Thismay result in increased wear and premature break-through of the clothfilter media.

As indicated, regardless of whether cloth media filtration is stationaryor rotating, it is necessary to periodically backwash the cloth filtermedia. In stationary cloth systems, backwashing is typically conductedin conjunction with traversing or traveling bridge type systems. Inlarger systems, a large number of backwash arms, sequencing valves andcontrol wiers may be necessary to properly effectuate the backwashingoperation. In addition, in known traversing backwash systems forstationary cloth media filtration, a number of sequencing valves arerequired to coordinate the backwashing operation to the desired armand/or shoe. More complicated control wiring is also required.

Conventional rotating cloth media filtration also has some inherentlimitations. For example, the filtration area is limited by the size ofthe disks/drums and/or tanks. Larger disks/drums require deeper andlarger tanks, increasing their construction costs. The retrofit orconstruction of smaller tanks requires smaller disks, which reduces thefiltration surface area.

Again, regardless of the type of filtration media used, uneven flowdistribution over the volume of the filtration basin or region is apotential problem. For example, uneven or non-uniform flow distributionwithin the filtration basin or region often results in sludge settling,particularly in areas of low turbulence. This often results in the needfor additional sludge removal equipment or increased system down time.In addition, non-uniform flow velocity across the filter may also resultin increased sludge settling.

Thus, while the conventional deep bed sand and rotating disk filtrationsystems generally described above have been widely and successfully usedin a variety of applications, each of these systems suffer fromdrawbacks inherent in or related to their size, design and/orapplication.

SUMMARY OF THE INVENTION

The present inventions preserve the advantages of known water andwastewater treatment filtration systems and devices and provide newfeatures, advantages and benefits over these systems. In addition, thepresent inventions preserve the advantages of known systems and devicesthat may be used and/or are associated with these systems and providenew features, advantages and benefits.

For example, the present inventions provide higher quality effluent(even at high solids and hydraulic loading rates), lower backwash ratesand higher capacity for a given basin footprint, when compared toconventional sand filters. They also eliminate sand or other granularmedia, making backwashing faster and more efficient. When compared torotating disk-type or drum-type cloth media filtration systems, thepresent inventions provide, among other things, higher capacity whilemaintaining a comparably high quality effluent, continuous filtrationduring the backwash cycle and the elimination of the necessity forrotary disks and drums and their associated hardware. The presentinvention also provides more uniform flow distribution in the basin andover the filtration media, regardless of the type of filtration mediaused. The present inventions also improve the backwashing operation andreduce wear and break-through of cloth filter media for a variety oftypes of cloth media filtration.

In addition, the present inventions provide for effective stationarycloth media filtration, using unique filter plates that overcome thedisadvantages of the previously attempted stationary cloth mediafiltration. Uniform flow distribution and decreased sludge settling, aswell as improved backwashing procedures, are also provided.

The present inventions also provide for an improved backwash assemblyhaving rotating backwash arms which are capable of cleaning more thanone row of cloth media filtration surfaces. This results in a reductionof the number of backwash arms and sequencing valves required to conductthe backwash operation.

In a preferred embodiment of the present invention, a stationary clothmedia filtration system for treating an influent flow of water orwastewater in a filtration basin is provided having an influent channelthat receives influent flow; at least one influent plenum havingmetering slots to distribute the influent flow across the bottom of thefiltration basin; at least one effluent plenum sealed from theunfiltered influent; and, at least two adjacent filter plates supportinga cloth filter media to filter the influent in a filtration region ofthe filtration basin, said at least two adjacent filter plates in fluidcommunication with said at least one effluent plenum through which thefiltered effluent is discharged from the system. In addition, apreferred embodiment also provides a backwash assembly to periodicallyclean said cloth filter media on said at least two adjacent filterplates, said backwash assembly including at least one rotating backwasharm. The rotating backwash arm may also include a fixed attachmentassembly, a sealed rotation assembly and a shoe attachment assembly. Amotor may also be provided on a traveling bridge structure to cause theselective rotation of the rotating backwash arms.

In a preferred embodiment of the present invention, a stationary clothmedia filtration system for treating a flow of water or wastewater in afiltration basin is provided which includes at least one influent plenumhaving metering slots to distribute the influent flow across the bottomof the filter basin; at least one effluent plenum sealed from theinfluent plenum to discharge filtered flow from the system; a filtrationregion having a series of filter plates which are in fluid communicationwith the effluent plenums; and, a backwash assembly to periodicallyclean the filter plates. Preferred embodiments may also includegenerally trapezoidally shaped, influent and effluent plenums that arecomplementary to one another and located along the bottom of the filterbasin. Moreover, filter plates may be fastened directly to the plenums.Preferred embodiments may further include a backwash system havingrotatable backwash arm assemblies.

Also in a preferred embodiment of the present invention, a method oftreating water or wastewater in a filtration basin using filter platesis provided. The method includes providing an influent flow of water orwastewater to be treated to an influent channel and uniformlydistributing the influent flow along the length of the bottom of thefilter basin; distributing the influent flow uniformly across the widthof the bottom of the filter basin; filtering the influent flow with thefilter plates; discharging the filtered effluent with a relativelyconstant flow velocity and reduced head loss; and, periodically cleaningthe filter plates with suction. Preferred embodiments may also include abackwash system having rotatable backwash arm assemblies.

The present inventions also provide a system for providing uniform flowdistribution for filtering a water or wastewater influent flow in afiltration region with at least one trapezoidally shaped influent plenumwith orifices to distribute the influent flow into the filtrationregion, and at least one trapezoidally shaped effluent plenum havingorifices to receive the filtered effluent flow.

Another preferred embodiment of the present invention provides animproved backwash system for backwashing cloth filter media attached toa frame. This system includes a backwash header, a backwash shoe and ameans to create a gap between the backwash shoe and the cloth filtermedia.

Still another preferred embodiment of the present invention provides animproved traversing backwash system that includes rotating backwash armassemblies capable of conducting the cleaning operation on multiplecloth filter media surfaces. Such embodiments may include a fixedattachment assembly, a sealed rotation assembly and a shoe attachmentassembly. A means for simultaneous rotation of a number of rotatablearms may also be provided. And, a flow shut off valve or valve assemblymay be provided for the outside rotating backwash arms to prohibit theapplication of suction to those arms when backwash is not desired.

Yet another embodiment of the present invention provides an improvedbackwash system for backwashing cloth filter media attached to a frame,including a suction header, a rotating backwash arm in fluidcommunication with said suction header, a backwash shoe in fluidcommunication with said rotating backwash arm and a rotating means tocause the selective rotation of said rotating backwash arm. A preferredrotating backwash arm assembly may include a fixed attachment assembly,a sealed rotation assembly engaged with said fixed attachment assemblyand a shoe attachment assembly mounted to said sealed rotation assembly.Flow restriction means for selectively stopping backwash to a particularrotating backwash arm may also be provided.

The present invention also provides at least one rotating backwash armassembly for backwashing cloth filter media, said rotating backwash armattached to a traveling bridge assembly, including a sealed rotationassembly and a shoe attachment assembly including a backwash shoe. Inaddition, the present invention may also provide a system forbackwashing at least one filter plate and having at least two rotatingbackwash arm assemblies for periodically cleaning the cloth filter mediaon the at least one filter plate.

The present inventions still further provide a stationary cloth mediafiltration system for treating an influent flow of water or wastewaterin a filtration basin. An influent channel which receives the influentflow and distributes the influent flow into the filtration basin is alsoprovided with at least one outlet sealed from the unfiltered influent;at least two adjacent filter plates supporting a cloth filter media tofilter the influent in a filtration region of the filtration basin, theat least two adjacent filter plates in fluid communication with the atleast one outlet through which the filtered effluent is discharged fromthe system; and, a backwash assembly to periodically clean said clothfilter media on the at least two adjacent filter plates, the backwashassembly including at least one rotating backwash arm. A travelingbridge that transverses the length of the filtration basin and/or whichserves as a suction manifold for the backwash assembly may also beprovided.

The present inventions further provide for a method for backwashingcloth filter media attached to a frame including the steps ofintroducing untreated influent into a treatment basin; filtering theinfluent through cloth filter media; periodically cleaning at least onesurface of the cloth filter media by backwashing through a rotatingbackwash arm assembly in fluid communication with a suction header; and,selectively rotating the backwash arm assembly to enable the backwashingof an adjacent cloth filter media surface.

Accordingly, it is an object of the present invention to provideprocesses and devices for stationary cloth media filtration and/or thebackwashing thereof;

Another object of the present invention is to provide processes anddevices for stationary cloth media filtration that may be retrofit intoexisting filtration basins or designed for new installations;

An additional object of the present invention is to provide processesand devices for stationary cloth media filtration that provide thecapability of continuous filtration during backwashing;

A further object of the present invention is to provide processes anddevices for stationary cloth media filtration with high quality effluentand the maintenance of high quality effluent at high solids and highhydraulic loading rates;

Still another object of the present invention is to provide processesand devices for stationary cloth media water and wastewater filtrationthat eliminate the need for traditional granular media;

Still an additional object of the present invention is to provideprocesses and devices for stationary cloth media filtration that mayprovide cost advantages over traditional granular media filtration,including but not limited to, reduced site footprint requirements,resulting in less land use, decreased concrete costs, as well as reducedenclosure costs in colder climates, and/or reduced operational,maintenance and manufacturing costs, such as the ability to changecomponents above the water, easy replacement of cloth media filtermembranes and the like;

Still a further object of the present invention is to provide processesand devices for the uniform fluid flow distribution into and/or over thevolume of a filtration region or filtration basin;

Still an additional object of the present invention is to provideprocesses and devices for the maintenance of consistent flow velocity ina filtration region or filtration basin;

Yet an additional object of the present invention is the uniformdistribution of flow in a filtration basin or filtration region;

Yet another object of the present invention is to provide processes anddevices for distributing and/or collecting flow in a filtration regionor basin having increased turbulence at the lower portion of thefiltration region or filtration basin and/or reduced amounts of sludgesettlement or other solids and/or a reduced need for dedicated sludgeremoval equipment;

Yet a further object of the present invention is to provide processesand devices that effectuate uniform flow distribution over thefiltration region or basin using a combination of influent and effluentchanneling to control flow and distribution;

Still yet another object of the present invention is to provideprocesses and devices for improved backwashing of cloth filter mediaand/or the integration of rotating backwash arms to the suction headerto reduce the number of or eliminate sequential valves;

Still yet an additional object of the present invention is to provideprocesses and devices for cloth filtration media backwashing without apreload on the cloth filter media;

Still yet a further object of the present invention is to provideprocesses and devices for cloth filter media backwashing, including astop to position the suction header and shoe away from the cloth filtermedia;

Still yet a further object of the present invention is to provide animproved backwash assembly including a rotating backwash arm that iscapable of cleaning more than one row of cloth filter media and/or whichreduces the number of backwash arms or shoes required, eliminates orreduces sequencing valves and/or reduces control wiring;

An additional object of the present inventions is to provide a travelingbridge assembly that serves as a common suction header/manifold for aplurality of backwash arms;

Still yet a further object of the present invention is to provideprocesses and devices for backwashing cloth filter media that extendcloth filter media life by decreased wear rate; and,

Still yet a further object of the present invention is to provide waterand wastewater filtration systems and devices that include one or moreof the above stated objects, features or advantages, alone or incombination.

DEFINITION OF THE TERMS

The following terms which may be used in the various claims of thispatent are intended to have their broadest meaning consistent with therequirements of law:

Cloth filter media: Any permeable cloth-like material, including but notlimited to natural or synthetic fiber or membrane compositions.

Filtration basin: The overall area devoted to the filtration process,which may typically be divided into various filtration regions, andwhich may have associated chambers, channels and the like.

Filtration region: The area or areas in a filtration basin where waterand wastewater filtering is conducted, for example, by using stationarycloth filter media in accordance with the present inventions.

Filter plate(s): The cloth media filter frame assembly, including atleast the side, top and bottom frame members, and associated clothfilter media. It may optionally include other components as well and theterm may often be used interchangeably with filter frame assemblyherein.

Traveling bridge assembly: The structural and mechanical assemblytypically located above the filtration basin that carries the componentsnecessary to conduct the backwash and other operations, including thecommon suction header and/or manifold, and which is able to traverse theeffective length or portion of the filtration region or filtrationbasin.

Where alternative meanings are possible, in either the specification orclaims, the broadest meaning is intended. All words used in the claimsare intended to be used in the normal, customary usage of grammar andthe English language.

BRIEF DESCRIPTION OF THE DRAWINGS

The above described objects, features and advantages, as well as otherfeatures and advantages of the present inventions will become apparentby reference to the specification and drawings; wherein like referencenumbers are used for like elements among the several views, and inwhich:

FIG. 1 is a side perspective view of a typical configuration of afiltration basin of the present invention having an exemplary twofiltration regions;

FIG. 1A is a top plan view of the typical arrangement of the filtrationbasin of FIG. 1 of the present invention;

FIG. 1B is a bottom perspective view looking from below the typicalconfiguration of the present invention of FIG. 1;

FIG. 2 is a side cross-sectional schematic view of a typical arrangementof a filtration region of a filtration basin of the present inventionhaving an effluent baffle as a way to control water elevation in thesystem;

FIG. 2A is a side cross-sectional schematic view of a typicalarrangement of a filtration region in a filtration basin of the presentinvention having an effluent slide gate as an alternative way to controlwater elevation in the system;

FIG. 3 is a perspective view of portions of the filtration region of thepresent invention showing the major overall components thereof;

FIG. 4 is a top plan view of a preferred embodiment of an effluentplenum and associated filter frame support mounts of the presentinvention;

FIG. 5 is a side elevational view of the preferred effluent plenum andfilter frame support mounts of FIG. 4;

FIG. 6 is an end section view of the effluent plenum and associatedfilter frame support mounts of FIGS. 4 and 5, showing the closed end ofa preferred effluent plenum;

FIG. 6A is an end plan view of the effluent plenum of FIGS. 4 and 5,showing the influent or open end of a preferred effluent plenum;

FIG. 7 is a perspective view of a preferred effluent plenum and analternative arrangement of the associated filter frame support mounts ofthe present invention, also showing the effluent end of a preferredeffluent plenum;

FIG. 7A is a perspective view of a preferred and an associated filterframe support mount, including a schematic view of a filter plateengaged with the filter frame support mount;

FIG. 8 is a perspective view of a preferred effluent plenum and analternative arrangement of the associated filter frame support mounts ofthe present invention showing the effluent end of a preferred effluentplenum, the alternative arrangement of filter frame mounts on theeffluent plenum and including schematic view of several of the filterframes engaged with their associated filter frame supports;

FIG. 9 is a bottom perspective view of a pair of adjacent effluentplenums looking up from below the representative plenums and showing aninfluent plenum of the present invention formed from the complimentaryexterior of the adjacent effluent plenums;

FIG. 10 is a bottom perspective view of additional adjacent effluentplenums of the present invention showing influent plenums formed fromthe complimentary exterior of the adjacent effluent plenums;

FIG. 11 is a front plan view of a typical filter frame assembly andassociated hardware of the present invention;

FIG. 12 is a side plan view of a typical filter frame assembly andassociated hardware of FIG. 11;

FIG. 13 is a top plan view of the filter frame assembly and associatedhardware of FIG. 11;

FIG. 14 is a top view of a filter frame support mount and a filter framepin retaining plate of the present invention;

FIG. 15 is a side view of the filter frame support mount of FIG. 14;

FIG. 15A is an end view of the filter frame support mount and filterframe retaining plate of FIG. 15;

FIG. 16 is a top view of a preferred pin retaining plate of FIG. 14;

FIG. 16A is a side view of a preferred pin retaining plate of FIG. 16;

FIG. 16B is an end side view of a preferred pin retaining plate of FIG.16;

FIG. 17 is a bottom perspective view of two mating filter frame supportmounts on adjacent effluent plenums, showing the open end of the filterframe support mount for receiving a portion of the pin retaining plate,and also showing components of a preferred pin retaining bracket of thepresent invention

FIG. 17A is a top plan view of a preferred pin retaining bracket of afilter frame assembly of the present invention;

FIG. 18 is a bottom view of the filter frame assembly showing apreferred interface between the filter frame and effluent plenum;

FIG. 18A is a side view of the filter frame assembly and a preferredinterface between the filter frame and effluent plenum of FIG. 18;

FIG. 19 is a perspective view of the orientation of the pin retainingplate of the filter frame support arm and a pin retaining bracket on thefilter frame assembly;

FIG. 20 is a perspective view of two adjacent filter frame assembliesshowing their alignment with two adjacent and corresponding filter framesupport mounts;

FIG. 21 is a side plan view of a spring loaded fastener of the presentinvention used to secure the filter frame assembly to the filter framesupport mount;

FIG. 22 is a schematic view of the general configuration of the motionimparting components of a typical traveling bridge assembly of thepresent invention;

FIG. 23 is a perspective view of the general configuration of a typicaltraveling bridge assembly of the present invention shown in a firstposition;

FIG. 24 is a perspective view of the general configuration of a typicaltraveling bridge assembly of the present invention shown in a secondposition;

FIG. 25 is a side perspective view of selected components of a typicaltraveling bridge assembly showing the overall backwash system componentsof the present invention;

FIG. 26 is a side plan view of a backwash system of the presentinvention applied to a filter frame assembly, including cloth filtermedia, of the present invention;

FIG. 27 is a side perspective view of the backwash system component ofthe present invention of FIG. 26;

FIG. 28 is a side schematic view of the backwash operation of thepresent invention;

FIG. 29 is a schematic plan view of the general arrangement of a priorart cloth media filtration system;

FIG. 30 is a schematic sectional view of a filtration wall and windowsof the prior art filtration system taken along line A-A of FIG. 29;

FIG. 31 is a schematic side view of a typical prior art suction headerand shoe for backwashing cloth filter media showing direct contactbetween the suction header and cloth filter media;

FIG. 32 is a plan perspective view of a backwash system having apreferred rotating backwash arm shown in a typical stationary clothmedia filtration system;

FIG. 33 is a bottom perspective view of a preferred backwash system ofFIG. 32 the present invention with the tank or filtration basincomponents removed to show preferred rotating arm assemblies and theirorientation relative to typical longitudinal spaced rows of filterplates;

FIG. 34 is a bottom perspective view of a preferred embodiment of therotating backwash arms of FIG. 32 connected to a typical travelingbridge assembly;

FIG. 35 is a schematic view showing the general arrangement of apreferred embodiment of the present invention of the rotating arms inrelation to the cloth filter media;

FIG. 36 is a perspective view of a preferred rotating arm assembly ofthe present invention;

FIG. 37 is a perspective view of a preferred rotating arm assembly ofFIG. 36, cut in half on its longitudinal axis to show the structure andorientation of the preferred components;

FIG. 38 is a perspective view of a preferred fixed attachment assemblyof the present invention, shown with an optional valve plate for usewith a backwash arm that is on the outside row of filter plates;

FIG. 39 is a side cross-sectional view of the preferred fixed attachmentassembly of FIG. 38;

FIG. 40 is a perspective view of a preferred sealed pipe assembly of apreferred rotating backwash arm of the present invention;

FIG. 41 is a side cross-sectional view of the preferred sealed pipeassembly of FIG. 40;

FIG. 42 is a plan view of a preferred embodiment of a shoe attachmentassembly of the present invention;

FIG. 43 is a perspective view of a preferred backwash shoe of thepresent invention;

FIG. 44 is a cross sectional view of a preferred rotating backwash armassembly, shown assembled, and including an optional valve plate androtating valve plate;

FIG. 45 is a perspective view of a typical traveling bridge assemblyshowing a preferred drive means for causing the selective rotation ofthe rotating backwash arm assemblies and which may function as a commonsuction manifold/header;

FIG. 46 is a perspective view of a preferred valve plate of the presentinvention;

FIG. 47 is a perspective view of a preferred rotating valve plate of thepresent invention; and,

FIG. 48 is a perspective view of a preferred end cap of the presentinvention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

Set forth below is a description of what is currently believed to be thepreferred embodiments or best representative examples of the inventionsclaimed. Future and present alternatives and modifications to thepreferred embodiments are contemplated. Any alternatives ormodifications which make insubstantial changes in function, purpose,structure, use or result are intended to be covered by the claims ofthis patent.

The general layout of a typical configuration of one embodiment of thepresent invention may be seen by reference to FIGS. 1 and 1A. Thepresent invention may be designed to fit into the footprint of anexisting filtration basin to replace, for example, a granular mediagravity filtration system. It may also be designed for a completely newfacility, or installed in a tank arrangement similar to conventionaldisk filtration. Moreover, many aspects of the present invention may beapplicable to other water and wastewater treatment methods.

The present invention includes a filtration basin 10, divided into avariety of channels, chambers, regions and the like, the walls creatingeach of which are typically constructed of concrete or other suitablematerial, such as steel or stainless steel, particularly in a tanksetting (see e.g., FIG. 32). In the example shown in FIGS. 1 and 1A,filtration basin 10 is divided into two cloth media filtration regions Aand B. Cloth media filtration regions A and B are, in all aspectspertinent to the present inventions, identical in structure andoperation. It will be understood by those of ordinary skill in the artthat one (basin), two or any number of filtration regions may beprovided depending upon the requirements of the particular application.For example, as shown in FIG. 32, basin 10 defines one filtrationregion. Moreover, to create additional cloth media filter regions, adiversion of the influent into each of the desired regions andcollection of the treated effluent out of each of the filter regionswill be required.

In a preferred embodiment, and particularly the retrofit of an existingbasin, the filtration basin 10 includes a bulk influent chamber 12 thatreceives the initial flow of water or wastewater to be treated. Aninfluent channel 14 which feeds filtration region A, and an influentchannel 15 which feeds filtration region B, are also provided. Influentchannels 14 and 15 are responsible for conveying the influent from theupstream process via the bulk influent chamber 12 and distributing theinfluent along the entire length of a cloth media filtration region. Aninfluent weir 16 (see e.g., FIGS. 2 and 3) may be provided along thelength of each of the influent channels 14 and 15 to enable the control,adjustment and distribution of flow along the length of each of thefilter regions. In addition, an influent baffle 17 (see e.g., FIGS. 2,2A and 3) is provided along the length of a filter region to direct theinfluent flow to the bottom of the filter region for uniform flowdistribution and filtration using stationary cloth media as hereinafterdescribed. It will be understood by those of skill in the art thatinfluent channels 14/15 may have a manual or an automatic slide gate(s)(not shown) to permit, among other things, water level control andfilter isolation.

The filtration basin 10 also includes an effluent channel 18 thatreceives treated water or wastewater from filter region A, effluentchannel 19 that receives treated wastewater from filter region B, and abulk effluent chamber 11 that receives the treated effluent fromeffluent channels 18 and 19. Prior to the treated effluent reachingeffluent channels 18 and 19, the effluent may be subject to an effluentbaffle 20 and an effluent weir 13, both of which help control anddistribute the flow as dictated by the requirement of a particularapplication. The effluent is then transferred to bulk effluent chamber11 for discharge. In lieu of effluent baffle 20, an automaticallycontrolled slide gate 27 and its associated components (not shown) maybe positioned at the end of effluent channel 18/19 which is used tocontrol the water level in and flow through the system (see FIG. 2A).When the system is used in this configuration, the effluent plenums 24flow directly to the effluent channels 18/19. It will be understood bythose of skill in the art that a wide variety of methods and devices maybe used to control the system flow consistent with the presentinventions.

The remainder of the discussion of the present inventions and preferredembodiments thereof that relate to stationary cloth filter mediafiltration will be by reference to a single cloth media filtrationregion, such as filter region A. The primary components that are part ofor associated with a particular filtration region of the presentinvention may be seen by reference to FIGS. 1B and 3, and may include:an influent channel 14, influent plenums 22, effluent plenums 24, filterframe assemblies 26, also referred to as filter plates 26, an effluentchannel 18 and a backwash system assembly 21, which is part of atraveling bridge assembly 23. Other embodiments may not include orrequire all such components, such as effluent plenums and/or influentplenums, as will be understood by those of skill in the art.

The structure and operation of influent plenums 22 and effluent plenums24 may be understood by reference to FIGS. 4 through 10. The preferredembodiments of the effluent 24 and influent 22 plenums are shown anddescribed, although other forms may be utilized consistent with thepresent invention. It is the combination of plenums 22/24 and theirequivalents that provide uniform distribution of the influent flowacross the filtration region, regardless of whether filtration isconducted according to the stationary cloth media filtration aspects ofthe present invention or other types of filtration systems. In itspreferred form, uniform flow distribution is achieved by the influentand effluent channeling, which may include the control and distributionof flow from a single source and which is collected through a singlesource.

More specifically, in the preferred embodiments, each effluent plenum 24is a generally trapezoidal shaped chamber that is sealed from theunfiltered influent flow and preferably constructed from a non-corrosivematerial, including but not limited to stainless steel. Each effluentplenum 24 includes a solid bottom plate 30, two solid side plates 31(only one is shown in FIGS. 5, 6 and 7), and a top plate 32. Top plate32 is provided with a series of oblong holes 33 that receive thefiltered flow as hereinafter described. Aligned with each of the holes33 is a filter frame support mount 35. Filter frame support mount 35 isaffixed to the top of plate 32 of the effluent plenum 24 and functionsto mount the filter frame assembly 26 to the effluent plenums 24, aswell as helping to strengthen the structural integrity of the effluentplenums 24. As shown, for example, in FIG. 4, filter frame support mount35 as well as the longitudinal axis of the oblong holes 33 are alignedperpendicular to the longitudinal axis of the effluent plenum 24. Thefilter plates 26 are then vertically mounted thereto as shown generallyin FIGS. 7 and 8.

The preferred effluent plenums 24 have a closed end 34 and an open end36, the open end 36 forming the effluent end of effluent plenum 24.Closed end 34, as well as bottom 30 and open end 36, are also providedwith a flange 38 or other means to facilitate attachment and alignmentof effluent plenum 24 to the bottom and/or side structure of thefiltration region. Effluent plenum 24 is provided with an effluentflange 37, also to facilitate attachment of the effluent plenums 24 tothe bottom and/or side structure of the filtration region. The effluentplenums 24 are arranged side-by-side in columns along the width of thebottom of the filtration region (see FIGS. 1A and 8-10). Specifically,in a preferred embodiment of the present invention, the longitudinalaxis of effluent plenums 24 are aligned with the width of the clothmedia filtration region and their length coincides with the width of theregion (see e.g., FIGS. 1A and 3). The open or effluent ends 36 areadjacent to and are in fluid communication with the effluent channel 18and the closed ends 34 are typically adjacent to the influent channel14, where the influent baffle 17 or other means directs the influent tothe bottom or lower portion of the system. As a result, the filterplates 26 are aligned in rows spanning the length of the filtrationregion which, as discussed herein, enables efficient backwashing and thelike using a traveling bridge assembly 23. In other embodiments of thepresent invention, effluent plenums 24 as described are not required. Insuch situations, the filter plates 26 are in fluid communication throughchannels, pipes or other means 41 to the exterior of the system (seee.g., FIG. 33).

The influent plenums 22 are also trapezoidally shaped chambers that arecomplementary to and formed by the side-by-side effluent plenums 24. Asshown in the drawings (see e.g., FIGS. 9 and 10), in a preferred form,influent plenums 22 are tapered channels formed from the pathway createdbetween the sides 31 of effluent plenums 24, the bottom of the influentplenums being preferably formed from the bottom of the cloth mediafiltration region or filtration basin (not shown). Influent plenum tops73 may also be provided (see FIGS. 1A and 8-10) and which tops 73 formmetering slots 60 as hereinafter described. The influent plenum tops 73may be formed by a plate extending co-planar to the top surface 32 ofthe effluent plenum 24. It will be understood that the influent plenums22 may be formed from separate components like the effluent plenums 24.However, this is not required, since only the effluent plenums 24 mustbe impervious to unfiltered flow. Similar to the formation of theinfluent plenums 22 from the side-by-side arrangement of the effluentplenums 24 along the bottom of the cloth media filtration region, aseries of metering slots 60 are formed in the influent plenum top 73along the upper portion of the influent plenums 22 as a result of thealignment and spacing of the plates 73 which form the top of influentplenums 22 and metering slots 60. It will also be understood by those ofskill in the art that influent plenums 22 as described are not necessaryfor some embodiments (see e.g., FIGS. 32 and 33). In such embodiments,influent may simply be introduced into the filtration region or basin 10by well known means, such as wiers, channels and the like.

With reference to FIGS. 6-8 and 14-15A, in a preferred embodiment of thepresent invention, filter frame support mount 35 is a tubular, generallyrectangular member. A pin retaining plate 50 extends laterally outwardfrom one end and may be attached to filter frame support mount 35 bywelding or other well known means. Pin retaining plate 50 includes a keyslot 51 which is bored or cut through plate 50. The underside of pinretaining plate 50 is provided with a longitudinal pin lock groove 52.Pin lock groove 52 is perpendicular to a key way 53 of key slot 51. Theend 59 of filter frame support mount 35 opposite to the pin retainingplate end 50 remains open in a preferred embodiment. These elementsfunction to mount the filter plate 26 to the effluent plenums 24.

The top 54 and bottom 55 surfaces in the central portion of filter framesupport mount 35 are removed or cut away (or filter frame support mount35 is simply assembled leaving an upwardly open sleeve 57), leaving onlyside surfaces 56. As indicated, this forms an upwardly facing opensleeve 57. Open sleeve 57 is slightly larger than the oblong hole 33 onthe top plate 32 of effluent plenums 24, and is centered on filter framesupport mount 35 so that it aligns with elongated hole 33 of effluentplenum 24 when the support mount 35 is welded or otherwise attached tothe top plate 32 of effluent plenums 24. When attached to the effluentplenums 24 as described, the open sleeve 57 of filter frame supportmount 35 forms a filter plate/effluent plenum interface shown generallyas 58 (see FIG. 4). This interface 58 may be fitted with gaskets orseals to keep the influent from entering the effluent plenum 24 prior tofiltration.

As indicated, the end of filter frame support mount 35 opposite the endwith the pin retaining plate 50 remains open 59. In this manner, whenthe effluent plenums 24 are arranged longitudinally along the width ofthe bottom of the filtration region, a portion of pin retaining plate 50of one effluent plenum 24 is received within the opening of thecorresponding filter frame support mount 35 of the adjacent effluentplenum 24 (see FIGS. 17 and 19).

Moreover, as shown in FIG. 4, pin retaining plate 50 may be located onalternate sides of the filter frame support mount 35. Specifically, in apreferred embodiment, half of the adjacent filter frame support mounts35 may have the pin retaining plate 50 on one side and the remaininghalf of the filter frame support mounts 35 may have the pin retainingplate 50 on the other side. Similarly, the filter frame support mounts35 on the adjacent effluent plenum 24 will have their pin retainingplate 50 on the opposite sides, so that the open ends 59 of filter framesupport mount 35 mates with pin retaining plate 50 as described above(see e.g., FIGS. 4 and 9).

As referred to above, the openings or metering slots 60 of the influentplenums 22 are formed from the influent plenum tops 73, as best shown inFIGS. 8, 9 and 10. In this manner, and in conjunction with the tapershape of the influent plenums 22, influent exiting through the meteringslots 60 is uniformly distributed within and across the width of thefiltration region via the influent baffle 17 and influent plenum 22.Moreover, because of the taper of the trapezoidal influent plenums 22,even flow velocity is maintained and there is no tendency for solids tosettle on the influent plenum 22 bottom.

The design and structure of filter plate 26 may best be seen byreference to FIGS. 11-13 and 18-18A. As shown, each filter plate or,more generally, filter frame assembly 26 is a generally rectangularframe with a hollow center and consists of side members 41, top member42 and bottom member 43. A handle or handles 44 attached to top member42 may also be provided to aid installation, maintenance and/or repair.The side 41, top 42 and bottom 43 members of filter plate 26 form arectangular box-like structure, the front and back faces 45 of which arefitted with a support screen 46. Cloth filter media 47 (see e.g., FIG.3) may be stretched across and attached to the front and rear filterfaces 45. However, in a preferred embodiment, cloth media 47 isstretched around the whole filter frame assembly 26 which eliminates therisk of unfiltered influent into the effluent plenums 24. Also includedare generally v-shaped (in cross-section) top and bottom tensioners 48.Similarly, the side members 41 are provided with side tensioners 49. Thesupport screens 46 function to help the cloth filter media 47 fromdeforming to the hollow center of filter plate 26, and the tensioners 48and 49 provide tension to the cloth filter media 47 to form a taughtdiaphragm for filtering. In addition, top and bottom tensioners 48 actas a rail along the faces 45 of filter plate 26 to create a gap toprotect the cloth filter media 47 during backwash operations and toprevent pre-loading as discussed herein. This adjustable or settable gap40 is shown schematically in FIGS. 26-28. In preferred embodiments ofthe rotating backwash arm assembly 200, maintaining gap 40 as describedherein to avoid preload is not required, as a non-contact mode for shoeattachment assembly 203 may be necessary for clearance during movementof rotating backwash arm 200.

The bottom frame member 43 includes an oblong hole 62 (see FIG. 18) thatis positioned and sized to communicate with oblong hole 33 on the top 32of effluent plenum 24. A collar 63 extends downwardly from and iscoincidental with oblong hole 62. Collar 63 is designed to fit withinand create a water-tight seal with the open sleeve 57 of filter framesupport mount 35 and completes the filter plate/effluent plenuminterface 58. In this manner, untreated influent passes through thecloth filter media 47, is filtered and the filtered effluent passesthrough oblong hole 62 of bottom frame member 43, into oblong hole 33into effluent plenum 24, as hereinafter described in more detail. Inthis manner, there is only one area of possible penetration of influentflow into the effluent plenum 24.

In a preferred embodiment of the present invention, each filter plate 26is attached to the filter frame support mount 35, and hence, in fluidcommunication with effluent plenum 24, through the use of a singlefastener. Specifically, collar 63 is provided with a plate latch 64.Plate latch 64 is essentially a tab or other similar member extendingfrom one end of collar 63 that is designed to fit under and mate withedge 65 of filter frame support mount 35 (e.g., FIGS. 14 and 15). As aresult, plate latch 64 acts as a hinge to restrain one end of collar 63of filter plate 26. As described herein, in embodiments of rotatingbackwash arm assembly 200, particular effluent plenums 24 are notrequired and the filter effluent may be discharged through conduit 341as shown in FIG. 33.

At the end of the bottom member 43 of filter plate 26 opposite latchplate 64, a pin retaining bracket 66 is provided (see FIGS. 14 and 15).Pin retaining bracket 66 includes a key slot 67 and a key way 68 thataligns and mates with key slot 51 and key way 53 of pin retaining plate50 of filter frame support member 35 (see FIGS. 17-17A and 19). Pinretaining bracket 66 is secured to pin retaining plate 50 through theuse of a spring loaded fastener 69. Specifically, in a preferredembodiment, spring loaded fastener includes a pin 70 with a key 71 atone end, and a compressive spring 72 at the other. Thus, in order tosecure the pin retaining bracket 66 to pin retaining plate 50, pin 70 isinserted into key slot 67 and key slot 51 so that key 71 passes throughkey ways 53 and 68. The pin 70 is then rotated so that key 71 engagespin lock groove 52, securing the bracket 66 and plate 50 together. Inorder to ensure a watertight seal at the plenum/plate interface 58, aclosed cell foam gasket seal (not shown) or other suitable gasket may beused. Similarly, each filter plate 26 may include an alignment tab 61 onthe end opposite the pin retaining bracket 66. Alignment tab 61 servesto keep adjacent filter plates 26 in alignment on adjacent filter framesupport mount 35 of adjacent effluent plenums 24 (see FIG. 17). Otherforms of adjustment and retention will be apparent to those of skill inthe art.

Having described the majority of the principal components of the presentinventions, the typical operation of a preferred embodiment may now bediscussed. Specifically, in operation of a preferred embodiment,influent is introduced into bulk influent chamber 12 and is dividedbetween influent channels 14 and 15 (e.g., FIG. 1A). However, only onefiltration region (A) will be discussed. The influent flows overinfluent weir 16 and is diverted via influent baffle 17 to the bottom ofthe filtration region (see also FIGS. 2-3). The influent flows upthrough metering slots 60 created by (or alternatively, in) the influenttops 73. As a result of the shape of influent plenum 22, the influent isuniformly distributed over the entire width of the filtration region.The influent then flows through the cloth media 47 of filter plate 26and is filtered. The filtered flow flows into the sealed effluentplenums 24 via the filter plate/plenum interface 58 and is collected ineffluent channel 18, either through the use of an effluent baffle 20arrangement or an automatic slide gate 27 arrangement.

Since the cloth media 47 becomes clogged over time, it is necessary toperiodically backwash the cloth filter media 47. A traveling bridgeassembly 23 is used to house and carry the necessary components forbackwashing and other operations. In general, traveling bridge assembly23 travels along the length of a filtration region (or filtration basin10) from a first position (FIG. 23) to a second position (FIG. 24), andback again. Traveling bridge assembly 23 may include wheels 28 that rollalong rails 25 on top of filtration basin 10. Alignment wheels 29 (seeFIG. 22) may also be included to help guide and align traveling bridgeassembly 23 during travel.

Preferred embodiments of the backwash system 21 of the present inventionmay better be seen by reference to FIGS. 25-45. In general, the backwashsystem assembly includes suction headers 75 connected to a suction pump308. A backwash shoe 76 is positioned to ride along the cloth filtermedia 47 on the front and back faces 45 of each of the adjacent rows offilter plates 26. In a preferred embodiment of the present invention,backwash shoe 76 rides along top and bottom tensioners 48 of filterframe assembly 26, thereby producing a gap 40 between the cloth filtermedia 47. This reduces wear on the cloth filter media 47 and eliminatespreload and its associated problems. In another preferred embodiment,the backwash system includes a rotating backwash arm 200 (FIGS. 32-48).

Thus, during a typical backwash operation, the backwash shoes 76 arepulled along the longitudinal rows of filter plates 26 by travelingbridge assembly 23 and its associated backwash headers 75 of backwashassembly 21. In a preferred embodiment of the present invention, onlyhalf of a row of filter plates is backwashed in each direction of travelof the traveling bridge 23. That is why, in a preferred embodiment, halfof the pin retaining plates 50 are on one side and half on the otherside of the filter frame support mount 35. Backwashing will also startand stop at the same place as the traveling bridge assembly moves fromits first to second position and returns.

The embodiment shown schematically in FIG. 25 is representative of onepreferred embodiment. In such a system, there are, for example, tenparallel spaced, longitudinal rows of filter plates 26 having clothfilter media on both sides. To conduct the backwash operation, twentybackwash arms are required, one for each side of plate filter 26. And,to conduct the typical backwash operation in each direction of travel asdiscussed above, a series of sequencing valves (not shown) are requiredto apply suction to the appropriate arm conducting the backwashoperation in any given direction. Complicated wiring is also required tocontrol the sequencing valves.

In another preferred embodiment, an improved backwash assembly 21 havinga rotating backwash arm 200 is provided (FIGS. 32-48). In general,rotating backwash arm 200 enables the cleaning of multiple cloth filtermedia surfaces 47 on opposing rows of filter plates 26. As a result,fewer arms are required, sequencing valves may be eliminated and controlwiring simplified. The improved backwash assembly 21 is typicallyincluded as part of a traveling bridge assembly 23 which may also act asa common suction header/manifold 75 as hereinafter described. Asdiscussed herein, rotating backwash arm assembly 200 may be used toclean the cloth filter media 47 of filter plates 26 or other stationarycloth media filtration systems. For example, it will be understood bythose of skill in the art that the improved backwash assembly 21 isapplicable to a wide variety of stationary cloth media filtrationdevices having spaced, parallel rows of cloth filtration media 47, notjust the plates 26 as described herein. In addition, the preferredinfluent 22 and/or effluent 24 plenums are optional, not required.

A representative of another preferred embodiment will be discussedherein for a filtration region of another typical stationary cloth mediafiltration system having six longitudinal rows of filter frameassemblies 26 covered with cloth filter media 47 on each side, as showngenerally in FIGS. 32-35. As shown in FIG. 32, the present invention isdiscussed in relation to a tank system. It will be understood by thoseof skill in the art, however, that the invention may be applied toconcrete basins and a wide variety of other cloth filter media systemsand set-ups. In a system with six rows of filter plates 26, sevenrotating arm assemblies 200 are required: one between each adjacent rowof filter plates 26 and one on the outside of each of the last rows offilter plates 26. In contrast, known backwash systems in similararrangements with six rows of filter plates 26 would require twelvebackwash arms and shoes, as well as sequencing valves and the like, toconduct the same backwash operation of the present inventions.

The general operation of a preferred embodiment of rotating backwash armassembly 200 is shown schematically in FIG. 35. During the backwashoperation, bridge 23 moves from a first position (see e.g., FIG. 23) toa second position (see e.g., FIG. 24) or from left to right in FIG. 35.In a preferred embodiment, as the traveling bridge assembly 23 moves tothe right in the schematic of FIG. 35, rotating backwash arm assembly200 is positioned so that arms (1) and (2) clean the cloth filter media47 on the sides of filter plate 26 (A); rotating backwash arms 200 (3)and (4) clean the cloth filter media 47 on the sides of filter plate 26(C); and, rotating backwash arms 200 (5) and (6) clean the cloth filtermedia 47 on sides with filter plate 26 (E). In this direction, arm (7)is closed to suction until the return direction. At the end of travel,the rotating backwash arms 200 are rotated 180° using a drive motor ormeans 350 to rotate the drive gears 351 as hereinafter described. On thereturn travel to the left of the FIG. 35 schematic, rotating backwasharms 200 (2) and (3) clean the cloth filter media 47 of filter plate 26(B); arms (3) and (4) clean cloth filter media 47 on the sides of filterplate 47 (D); and, arms (6) and (7) clean the sides of filter plate 47(F). In this direction, the outside rotating backwash arm 200 (1) isoptionally blocked-off from the backwash operation since it is no longerin a position to backwash cloth filter media 47, also as hereinafterdescribed.

The structure, orientation and operation of preferred components of theimproved backwash assembly 21 will be described. Rotating backwash arm200 has two principal structural components in its preferred form;namely, sealed rotation assembly 202 and shoe attachment assembly 203.Rotating backwash arm assembly 200 is rotatably mounted to and in fluidcommunication with fixed attachment assembly 201, which is in fluidcommunication with suction manifold 75. These assemblies are showngenerally in FIGS. 36, 37 and 44. It will be understood by those ofskill in the art that rotating arm assembly 200 may be one piece or morethan two pieces. Similarly, other ways of mounting rotating arm 200 tothe traveling bridge assembly 23 and suction header 75 are alsocontemplated. However, for reasons of strength, installation andefficiency, the examples described herein are preferred.

A preferred embodiment of fixed attachment assembly 201 is moreparticularly shown in FIGS. 38 and 39. Fixed attachment assembly 201includes a pipe 300 having a proximal end 302 which is closest to thetraveling bridge assembly 23 and a distal end 301 suspended downwardfrom the traveling bridge assembly 23. Proximal end 302 is adapted to beconnected to traveling bridge assembly 23 and to be in fluidcommunication with common suction header 75 (see e.g., FIGS. 33, 34 and45). In a preferred embodiment, proximal end 302 is provided with aheader flange 303 having bolt holes 304. Flange 303 may be welded orotherwise secured to proximal end 301 of pipe 300. Fixed attachmentassembly 201 is then secured to the underside of traveling bridgeassembly 23 using bolts through bolt holes 304 in flange 303.

In the preferred embodiment, fixed attachment assembly 201 is in fluidcommunication with suction header 75 and drops down from travelingbridge 23 and terminates in an open distal end 301. Fixed attachmentassembly 201 functions to rotatably mount rotating backwash arm assembly200 and to accommodate the flow of backwash fluid to the suction header75, as hereinafter described. Distal end 301 may be machined orotherwise adapted in order to accommodate the rotational and othercomponents of backwash arm assembly 200. An optional valve plate 305having a flow orifice 306 may also be provided at the open portion ofdistal end 301 and secured thereto (FIG. 46). Valve plate 305 isintended to be included on the fixed assembly 201 that rotatably securesthe rotating backwash arm assembly 200 on the outside edges of thesystem as hereinafter described. Valve plate 305 is not necessary on theinterior arms 200.

A preferred embodiment of rotating backwash arm assembly 200 is shown inthe drawings (see FIGS. 36, 37 and 44). As indicated, in the preferredembodiment, rotating backwash arm assembly 200 is composed of two majorstructural components, the sealed rotation assembly 202 and the shoeattachment assembly 203. It will be understood by those of skill in theart that, although not preferred, rotating arm assembly 200 may be onepiece or several pieces consistent with the teachings of the presentinventions. Similarly, fixed attachment assembly 201 may take a varietyof configurations, or be omitted entirely, as long as rotating backwasharm 200 is in fluid communication with the suction header 75 of backwashassembly 21 and is permitted to rotate to effectuate cleaning of twoadjacent rows of filter plates 26 as discussed herein.

Details of the sealed rotation assembly 202 component of preferred armassembly 200 are shown in FIGS. 40 and 41. A pipe 310 is provided whichis sized to fit concentrically over fixed attachment assembly 201. Pipe310 has a proximal end 311 and a distal end 312. Proximal end 311 isprovided with a gear flange 313 having bolt holes 314 to secure arotation gear 315 (see e.g., FIG. 36) using bolts 316 or cable, lines,screws or other well known means (not shown). In a preferred embodiment,an upper bearing 317, having an orifice 318 sized to engage the exteriorof pipe 300 of fixed attachment assembly 201, is provided within theopening of proximal end 312.

The distal end 312 of pipe 310 is provided with a lower attachmentflange 319 having holes 320 to accept bolts 321 to secure shoeattachment assembly 203. The interior of distal end 312 of pipe 310 isprovided with a distal bearing 322 that is secured within the opening ofdistal end 311 using screws 323 or other well known fastening means.Distal bearing 322 includes an opening 324 that is sized to sealinglyengage the exterior circumference of proximal end 301 of pipe 300 offixed attachment assembly 201, yet at the same time, permit rotation ofsealed pipe assembly 202 above fixed assembly 201. Distal bearing 322may be further secured within the distal end 312 of pipe 310 with aspacer ring 326 that fits with a groove (not shown) on the interiorcircumference of distal end 312 of pipe 310.

As shown in FIGS. 36, 37 and 44, sealed rotation assembly 202 is placedover fixed attachment assembly 201. Upper bearing 317 is selected andsized so that it rotatably and sealingly secures, at least in part,sealed rotation assembly 202 to the proximal end 311 of pipe 310.Similarly, distal bearing 322 is selected and sized to sealingly androtatably secure, at least in part, sealed pipe assembly 202 to distalend 312 of pipe 310. Together, upper bearing 317 and lower bearing 322are sufficient to rotatably mount sealed rotation assembly 202 (as wellas shoe attachment assembly 303 to fixed attachment assembly 201). Upperbearing 317 and lower bearing 322 act as spaced apart bushings that alsohold rotating backwash arm assembly 200 in tight concentric alignmentwith fixed attachment assembly 201. It will be understood by those ofskill in the art that the seal created by bearings 317 and 322 do nothave to be completely water tight seals, but sufficient to provideadequate suction during the backwashing operation. However, it ispreferred that the seal created by bearings 317 and 322 be airtight toprevent the entry of air and/or the cavitation of the pump (not shown).And, although the above means of securing rotating arm assembly 200 tofixed attachment assembly 201 is preferred, other means of rotatingattachment are contemplated and will be understood by those of skill inthe art.

Shoe attachment assembly 203 may best be seen by reference to FIGS. 42and 43. In a preferred embodiment, attachment assembly 203 also includesa pipe 330 having a proximal end 331 and a distal end 332. Proximal end331 is provided with a coupling flange 333 having holes 334 (not shownin FIG. 42) designed to mate with and be secured to distal flange 319 ofsealed rotation assembly 202. In the case of an outside arm 200, arotating value plate 307 having a flow orifice 309 (FIG. 47) issandwiched between coupling flange 333 of shoe attachment assembly 203and distal bearing 322 of sealed rotation assembly 202. Rotating valveplate 307 cooperates with valve plate 305 to prevent flow to an outsidearm, as hereinafter described. The open distal end 332 of pipe 330 issealed with an end cap 336 (FIG. 48), which may be secured withfasteners 337. A longitudinal slit 338 is provided through pipe 330,through which backwash water may flow. A backwash shoe 76, having alongitudinal slit 339 that coincides with slit 338 of pipe 330 is alsoprovided. Backwash shoe 76 may then be attached to pipe 330 using screws340 or other well known means and is designed to contact or otherwiseclean cloth filter media 47.

Rotation of arm assemblies 200 in the preferred embodiment may be seenby reference to FIGS. 32-35 and 45. As indicated, the proximal end 311of each arm is provided with a rotation gear 315. When installed, thegears 315 of each of the arms are intermeshed so that they are able torotate together (FIGS. 32 and 33). Rotation gears 315 of arms 200 arerotated using drive gear 351 (FIG. 45). Drive gear 351 mates with one ormore rotation gears 315 and is driven by a motor 350 on traveling bridgeassembly 23. Although preferred, arms 200 do not have to rotatetogether. For example, the may be individually controlled and/orindividually rotated with their own motors 350 or other drive means thatwill be understood by those of ordinary skill in the art. In operation,once backwashing is accomplished in one direction of travel, the arms200 are rotated 180° so that other cloth filter media surfaces arebackwashed in the other direction of travel (see e.g., FIG. 35). Otherrotational patterns or sequences may be used, consistent with theinventions and as will be understood by those of skill in the art.

In order to have efficient backwashing with relatively even suction, theexterior arms 200 should preferably be shut off during the direction oftravel that they are not conducting the backwash operation. In apreferred embodiment, this is accomplished with the valve plate 305 andthe rotating valve plate 307. Specifically, to conduct the backwashoperation, flow orifice 306 of valve plate 305 is aligned with floworifice 309 of rotating valve plate 307. When the arms are rotated tobackwash in the other direction, orifice 306 is no longer aligned withflow orifice 309 and flow through that arm is shut off. It will beunderstood that the flow does not have to be completely blocked, so longas suction to the arm 200 is substantially reduced. Other means ofstopping the flow to the exterior arms when they are not conducting thebackwash operation are contemplated and will be understood by those ofskill in the art.

The above description is not intended to limit the meaning of the wordsused in the following claims that define the invention. Rather, it iscontemplated that future modifications in structure, function or resultwill exist that are not substantial changes and that all suchinsubstantial changes in what is claimed are intended to be covered bythe claims. Thus, while preferred embodiments of the present inventionshave been illustrated and described, it will be understood that changesand modifications can be made without departing from the claimedinvention. In addition, although the term “claimed invention” issometimes used herein in the singular, it will be understood that thereare a plurality of inventions as described and claimed.

Various features of the present inventions are set forth in thefollowing claims.

1.-5. (canceled)
 6. A linearly moving backwash system for backwashingcloth filter media supported by at least two substantially linear,opposingly spaced filter frames, an interior of said at least twoadjacent filter frames in fluid communication with at least one outletof a filtration basin, comprising: a suction header; at least onesubstantially cylindrical rotating backwash arm in fluid communicationwith said suction header, said rotating backwash arm adapted to backwashsaid cloth filter media on opposing filter frames consecutively; abackwash shoe in fluid communication with said rotating backwash arm;and, a rotating means to cause the selective rotation of said rotatingbackwash arm.
 7. The invention of claim 6 wherein said rotating backwasharm includes a fixed attachment assembly, a sealed rotation assemblyengaged with said fixed attachment assembly and a shoe attachmentassembly mounted to said sealed rotation assembly.
 8. The invention ofclaim 7 wherein flow restriction means for selectively stopping backwashto a rotating backwash arm is provided.
 9. The invention of claim 7including a backwash shoe attached to said shoe attachment assembly. 10.At least one rotating and substantially hollow backwash arm assembly forbackwashing cloth filter media using suction, said rotating backwash armassembly attached to a linearly moving, traveling bridge assembly,comprising: a sealed rotation assembly; and, a shoe attachment assemblyincluding a backwash shoe.
 11. The invention of claim 10 wherein a fixedattachment assembly rotatably mounts the sealed rotation assembly. 12.The invention of claim 10 wherein said substantially hollow backwash armassembly is substantially cylindrical.
 13. The invention of claim 10wherein a plurality of rotating and substantially hollow backwash armsare provided.
 14. The invention of claim 10 wherein a means to causeselective rotation of said rotating backwash arm is provided. 15.-22.(canceled)